Introduction
Converting the resistor controller in a 1986 E-Z-Go golf cart to a solid-state controller is a famous advancement for lover looking to increase performance, long battery life, and improve overall reliability. In this complete guide, we will make you see the process, explaining each step-in detail. If you’re an experienced mechanic or a start DIYer, this article will give you with all the information you need to successfully complete this conversion.
Why Convert the Resistor Controller to Solid-State?
Advancement from a resistor controller to a solid-state controller gives some benefits. Let’s find some of the main advantages of making this conversion.
- Improved Performance: Solid-state controllers give good ability related to resistor-based controllers, can improve overall performance and decrease energy loss.
- Long Battery Life: With a more effective controller, your golf cart’s battery life will be increased, allowing for longer tours on a single charge.
- Increase Durability: Solid-state controllers have fewer moving parts, which makes them stronger and protect it from damage.
- Better Control: Solid-state controllers give smoother speed and slowing, resulting in a more enjoyable and controlled driving experience.
Tools and Materials You’ll Need for the Conversion
Before starting the conversion, make sure that you have the needed tools and materials. Here’s a list of what you’ll need:
- Solid-state controller well-matched with your 1986 E-Z-Go model
- Wiring connection
- Multimeter
- Screwdrivers (flathead and Phillips)
- Repairing iron and join
- Electrical tape
- Wrenches and pliers
- Safety gloves and goggles
Step-by-Step Guide to Converting the Resistor Controller to Solid-State
In this section, we’ll break down the changing process into easy steps. Follow these instructions carefully to make a successful upgrade.
Step 1: Remove the Battery
Before you start working on your golf cart, always remove the battery to protect yourself from electrical accidents. This is an important safety measure to protect yourself and your kit.
Step 2: Remove the Old Resistor Controller
Locate the resistor controller in your 1986 E-Z-Go cart. It is usually found near the motor. Use a wrench to remove the bolts securing it to the border. Carefully disconnect the wiring from the controller and set the old piece away.
Step 3: Install the Solid-State Controller
Place the new solid-state controller in the same spot where the old resistor controller was set. Locked the controller with bolts and make sure it is tightly attached. Connect the wiring connection to the controller, following the instructions given with your new solid-state piece.
Step 4: Connect the Wiring
Properly connect the wiring to the new solid-state controller. Use a multimeter to confirm that there is no short circuit. Pay close attention to the connections from the battery, motor, and adjustment.
Step 5: Test the System
Once the new controller is installed and all connections are safe, reconnect the battery. Power up the cart and test the system by slowly speeding. Check for smooth operation and verify that the cart responds as expected.
Step 6: Secure and Insulate Connections
Again, check all connections for tightness and secure any loose wires. Use electrical tape to protect any exposed wires to stop short circuits.
Common Challenges During the Conversion
While the changing is rather straightforward, there may be some challenges along the way. Here are some common issues you may deal with:
- Mismatch with Present Wiring: Confirm that your new solid-state controller is well-matched with your cart’s present wiring. If not, you may need to install a new wiring connection.
- Incorrect Wiring Connections: Double-check all wiring connections. A wrong connection could make the cart to not operate well.
- Insufficient Power Supply: Confirm that the solid-state controller you’re fixing is designed to handle the voltage and current needs of your cart.
Conclusion
Conversion of your 1986 E-Z-Go resistor controller to a solid-state controller is a satisfying upgrade that can improve your cart’s performance. By following this step-by-step guide, you’ll be able to complete the conversion with confidence, making your cart more effective, reliable, and enjoyable to drive. With the right tools, materials, and patience, this DIY project will give long-lasting benefits for your golf cart.
FAQs
- What is the main benefit of a solid-state controller over a resistor controller? A solid-state controller gives increased efficiency, longer battery life, and better control over speeding and slowing related to a resistor controller.
- Do I need special tools to complete this conversion? You’ll need basic tools such as screwdrivers, wrenches, and a multimeter. A repairing iron may also be needed for some connections.
- Can I use any solid-state controller for my 1986 E-Z-Go cart? Not all solid-state controllers are well-matched. Confirm that the controller you select is designed specifically for your 1986 E-Z-Go model.
- How can I check if the wiring connections are correct? Use a multimeter to test the connections for continuity and confirm that there are no shorts.
- What should I do if the new controller isn’t working properly? Again, check all wiring connections, confirm they are correct and safe. If issues continue, check the controller’s guide or contact the manufacturer for support.
- Can I hire a professional to do the conversion instead? Yes, if you’re uncomfortable with the process, many professional mechanics specialize in golf cart upgrades and conversions.
